FMF
FMF KTC828A Automatic Web Tension Controller for Magnetic Powder Brake/Clutch, 24V/4A, RS485 Modbus
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Product Overview
The FMF KTC828A is a full automatic web tension controller for closed-loop tension control systems. It processes feedback from compatible tension sensors and regulates a magnetic powder brake, magnetic powder clutch, inverter, servo, or other compatible actuator to maintain material tension during winding and unwinding.
Key Features
- 32-bit high-speed CPU with a graphic LCD and Chinese/English display.
- Adaptive PI control for fast, stable tension regulation.
- Automatic and manual control modes with dual-station switching.
- Acceleration and deceleration compensation.
- Two 24 V / 4 A main outputs and two 0-10 V auxiliary outputs.
- RS485 communication with Modbus protocol support for compatible PLC or HMI integration.
- Password protection helps prevent unintended parameter changes.
Technical Specifications
| Model | KTC828A |
|---|---|
| Controller type | Full automatic web tension controller |
| Tension signal input | Supports dual-channel tension sensor signal input. Available signal specifications are ±30 mV, ±300 mV, or ±5 V, configured to match the sensor model. |
| Diameter calculation | Internal calculation |
| Measurement conversion | 16-bit A/D converter, ±1 LSB |
| Sampling period | 50 ms |
| Control algorithm | PI (proportional-integral) control |
| Main output | Two 24 V / 4 A outputs for compatible magnetic powder brakes or clutches |
| Auxiliary output | Two 0-10 V outputs for compatible inverters, servos, or electro-pneumatic converters |
| Alarm output | Normally open relay |
| Communication | RS485 with Modbus protocol support |
| Dimensions | 246(W) × 154(H) × 156.5(D) mm |
| Power supply | 100-264 VAC, 50/60 Hz |
Package Options
| Controller Only | 1 × KTC828A automatic tension controller |
|---|---|
| Controller + 2 Tension Sensors | 1 × KTC828A automatic tension controller and 2 × tension sensors |
Select the required package before adding the product to your cart.
Applications
The KTC828A is designed for web-tension control on compatible printing, packaging, papermaking, wire and cable, rubber and plastic, battery, textile, and dyeing equipment.
Sensor Capacity Options for the Controller Kit
If you select the Controller + 2 Tension Sensors package, the following sensor capacities are available at the same price. After placing your order, please tell us which capacity you need.
| Sensor Capacity | Approximate Force |
|---|---|
| 30 kg | ≈ 294 N |
| 50 kg | ≈ 490 N |
| 100 kg | ≈ 981 N |
| 200 kg | ≈ 1,961 N |
FAQ
Can the KTC828A directly drive a magnetic powder brake or clutch?
Yes. It provides two 24 V / 4 A main outputs for compatible magnetic powder brakes or clutches.
Does it provide an analog control output?
Yes. Two 0-10 V auxiliary outputs are available for compatible inverters, servos, or electro-pneumatic converters.
What should be confirmed before ordering?
Confirm the tension-sensor signal, required actuator output, brake or clutch current, installation dimensions, and wiring plan.




