AE500S-H Laboratory High Shear Emulsifier Mixer 0.5–60L, Cosmetic Homogenizer for Pilot & Small Batch Production

Product Details

The AE500S-H is a lab scale high shear emulsifier mixer for laboratory work, process scale-up validation, pilot production, and small-batch production. This laboratory emulsifier supports mixing, dispersing, homogenizing, emulsifying, suspending, dissolving, and reducing particles in liquid media. Three working-head sizes cover water-like processing volumes from 500 ml to 60 L. Choose 50G, 70G, or 90G according to the required batch volume and process conditions.

Key Features

• Microprocessor-controlled speed regulation compensates for load and supply-voltage changes to support stable operation.
• Stepless speed adjustment with LED digital speed display on the H-type controller.
• 1-1000 minute timer, speed memory, soft start, dynamic speed detection, and automatic overload protection.
• S1 continuous-duty lab scale emulsifier for process scale-up validation, pilot production, and small-batch liquid-liquid or liquid-solid processing.
• Interchangeable stators help adapt the working head to different liquid viscosities and particle sizes.
• Designed for 220V-240V AC, 50/60 Hz power. For use in 110V regions, a suitable step-up transformer is required and must be supplied separately by the user.

Model Comparison

Shared Specifications

Cosmetic and Natural Body-Care Applications

The AE500S-H is a stand-mounted high shear emulsifier for teams that develop or produce lotions, creams, and other liquid cosmetic emulsions in compatible open vessels. It is suited to independent body-care brands, formulation laboratories, pilot rooms, and small-batch production when the selected working head matches the material volume and viscosity.

Water-and-Oil Lotion Emulsions

The rotor-stator working head can combine compatible water and oil phases, disperse emulsifying ingredients, and produce a more uniform lotion or cream base. Finished-product stability also depends on the formulation, phase temperatures, ingredient-addition order, processing time, and validation of the completed batch.

Small-Batch Natural Skincare Production

The AE500S-H can process plant-oil lotions, moisturizing emulsions, cream bases, and other body-care formulations that remain within the selected head's working-volume range and the 8,000 mPa·s maximum viscosity. Adjustable high shear supports the transition from laboratory formulation to pilot runs and small-batch production.

Process Scale-Up and Formula Trials

Formulation teams can evaluate shear speed, processing time, stator choice, and ingredient-addition sequence in smaller trials before moving to a larger validated batch. Processing-volume figures are based on water; higher-viscosity materials may require a smaller working volume.

Choosing the 70G Head for 0.5-40 L Batches

The AE500S-H 70G is specified for 500-40,000 ml water-like batches. It uses a 70 mm working head, provides a 2,000-14,000 rpm speed range and 500 W output, and supports materials up to 8,000 mPa·s. Actual working volume depends on viscosity, vessel geometry, material behavior, and the required processing result.

Equipment Scope

The package includes the high shear mixer, stand components, model-specific stators, basic tools, spare carbon brushes, product certificate, and operation manual. A processing vessel, heating or cooling system, vacuum system, transfer pump, and filling equipment are not included.

Additional Laboratory Applications

The AE500S-H also supports verified laboratory, scale-up, pilot, and small-batch work in biotechnology, pharmaceutical sample preparation, food processing, coatings, and petrochemical applications. Supported tasks include liquid-liquid and liquid-solid mixing, tissue dispersion, particle reduction, homogenization, emulsification, suspension, dissolution, and stirring.

Selection Guide

• 50G: for 500-20,000 ml batches, with a 50 mm 316L stainless-steel head and a 1,000-14,000 rpm range.
• 70G: for 500-40,000 ml batches, with a 70 mm 304 stainless-steel head and a 2,000-14,000 rpm range.
• 90G: for 800-60,000 ml batches, with a 90 mm 304 stainless-steel head, higher 800 W output, and a 2,000-11,000 rpm range.

Processing-volume values are based on water. Actual capacity depends on viscosity, material behavior, container geometry, and the required processing result.

Operating and Safety Notes

• Install the machine on its supplied stand; do not operate it while handheld.
• Never run the working head dry. Immerse it in the liquid medium before starting.
• Use a properly grounded power outlet and verify that the supply voltage matches the machine nameplate before connection.
• Do not use the machine in flammable or explosive environments.
• Operate in a clean, dry area at no more than 40°C and 80% relative humidity.
• Switch off and unplug the machine before cleaning, changing stators, inspection, or maintenance.

Package Contents

• Emulsifying machine main unit × 1
• Machine base × 1
• Stand columns × 2
• Support post × 1
• Support fixing bracket × 1 set
• Column wrench × 1
• M5 wrench × 1
• Model-specific stators
• Spare carbon brushes × 1 pair
• Product certificate × 1
• Operation manual × 1

FAQ